PALLET 101
BLURB
Annular nail - Pallet nail with annular (circular ring) threads rolled onto the shank
Banding Notch - See Strap Slot
Bin - Four-sided superstructure to be mounted on a pallet base, with or without a cover; also known as a box or container bin pallet
Block -Rectangular, square, or cylindrical deck spacer, often identified by its location within the pallet as corner block, end block, edge block, inner block, center, or middle blocks
Block Pallet - A type of pallet with blocks between the pallet decks or beneath the top deck
Butted Deck board - An inner deck board placed tightly against an adjacent lead deck board during pallet assembly
Bottom Deck - Assembly of deck boards comprising the lower, load-bearing surface of the pallet
CAD - Computer-aided-design software that allows the design of the "right" pallet at the best value; see Pallet Design System© (PDS©)
Captive Pallet - A pallet intended for use within the confines of a single facility, system, or ownership; not intended to be exchanged
Chamfered Deck boards - Deck boards with edges of one or two faces beveled, either along the full or specified length of board or between the stringers of blocks, allowing easier entry of pallet jack wheels
Closed distribution system - Shipping system restricted to moving goods between specified plants and facilities
Cost-Pass-Through - A cost-share system where the partial cost of a pallet is passed-through from the purchaser to the receiver of the pallet
Cost-Per-Trip - Average cost of pallet use for a single one-way trip
Deck - One or more boards or panels comprising the top or bottom surface of the pallet
Deck Mat - Assembly of deck boards and stringer boards, forming the deck of a block pallet
Deck board - Element or component of a pallet deck, oriented perpendicular to the stringer or stringer board
Deck board Spacing - Distance between adjacent deck boards
Deck board Span - Distance between deck board supports (stringers, stringer boards or blocks)
Deflection - The amount of deformation or bending in a pallet or pallet component under load
Double-Face Pallet - A pallet with top and bottom decks
Double-Wing Pallet - A pallet with top and bottom deck boards extending beyond the edges of the stringers or stringer boards
Drive Screw Nail - Helically (continuous spiral) threaded pallet nail
Economic Life - Output from PDS© program which identifies the number of trips the pallet will make, provided it is properly repaired, which maximizes a return on investment
Exchange Pallet - A pallet intended for use among a designated group of shippers and receivers where ownership of the pallet is transferred with the ownership of the unit load; common pool pallet
Expendable Pallet - A pallet intended for a series of handlings during a single trip from shipper to receiver; it is then disposed; see Shipping Pallet
Fastener - A mechanical device for joining pallet components such as nails, staples, bolts, or screws
Flush Pallet - A pallet with deck boards flush with stringers, stringer-boards, or blocks along the sides of the pallet
Fork Entry - Opening between decks, beneath the top deck or beneath the stringer notch to admit forks
Four-Way Block Pallet - A pallet with openings at both pallet ends and along pallet sides sufficient to admit hand-pallet jacks; full four-way entry pallet
Free Span - The distance between supports in a warehouse rack
Hand (Wheel) Jack Opening - Space provided in the bottom deck to allow pallet jack wheels to bear on the floor
Handling - A single pick-up, movement and set-down of a loaded or empty pallet
Hardened-Steel Nail - Heat-treated and tempered steel pallet nail with a MIBANT angle between 8- and 28-degrees
Hardwood - Wood from broad-leaved species of trees (not necessarily hard or dense)
Inner Deck board - Any deck board located between the end deck boards
Joint - Intersection and connection of components, often identified by location within the pallet as the end joint, center joint and corner joint
Length - Refers to the stringer or stringer board (in block pallets) length; also refers to the first dimension given to describe a pallet i.e., 48" x 40", where 48" is the pallet stringer/stringer board length
Life To First Repair - Output from PDS© program which is equivalent to the number of trips the pallet will last before needing repair
Nail - Fastener made from endless wire by cutting a point and forming a head at the shank end opposite the point
NATIONAL WOODEN PALLET AND CONTAINER ASSOCIATION - A national association with the goal of promoting the design, manufacture, distribution, recycling, and sale of pallets, containers, and reels
Non-Reversible Pallet - A pallet with bottom deck board configuration different from top deck
Notch - Cutout in lower portion of the stringer to allow entry for the fork tine, usually 9" in length, 1 1/2" in depth
Notched Stringer - A stringer with two notches spaced for fork-tine entry, (partial four-way entry)
Opening Height - The vertical distance measured between decks, from the floor to the underside of the top deck, or from the floor to the top of the stringer notch
Overall, Height - The vertical distance measured from the floor to the top side of the top deck
Overhang - The distance the deck extends from the outer edge of the stringer or stringer board; wing; lip; distance the unit load extends beyond the deck
Pallet - A portable, horizontal, rigid platform used as a base for assembling, storing, stacking, handling, and transporting goods as a unit load, often equipped with a superstructure
PALLET DESIGN SYSTEM© - (PDS©) - Reliability-based computer-aided design (CAD) program, for determining the safe load carrying capacity, performance, life, and economy of wooden pallets
Pallet Dimensions - When specifying pallet size, the stringer or stringer board (block pallet) length is always expressed first; for example, a 48" x 40" pallet has a 48" stringer or stringer board and 40" deck boards
Pallet Life - The period during which the pallet remains useful, expressed in units of time or in the number of one-way trips
Partial Four-Way Stringer Pallet - A pallet with notched stringers
Post Pallet - A pallet fitted with posts or blocks between the decks or beneath the top deck; see block pallet
Racked Across Deck boards - Output from PDS© program describing the maximum load carrying capacity and deflection of a pallet where the rack frame supports the pallet only at the ends of the deck boards
Racked Across Stringers - Output from the PDS© program describing the maximum load carrying capacity and deflection of a pallet where the rack frame supports the pallet only at the ends of the stringers or stringer boards
Repair - To remake in order to use again
Recycling - A pallet, container or reel that has been used, discarded, salvaged, repaired and which passes through a cycle again
Returnable/Reusable Pallet - A pallet designed to be used for more than one trip Reversible Pallet - A pallet with identical top and bottom decks
Shipping Pallet - Pallet designed to be used for a single one-way trip from shipper to receiver; it is then disposed; see Expendable Pallet
Single-Wing Pallet - A pallet with the top deck boards extending beyond the edges of the stringers or stringer-boards with the bottom deck boards flush (if present)
Skid - A pallet having no bottom deck
Slave Pallet - Pallet, platform or single, thick panel used as a support base for a palletized load in rack-storage facilities or production systems
Soft Nail - Pallet nail with a MIBANT angle equal to or greater than 47 degrees
Softwood - Wood from coniferous or needle-bearing trees (not necessarily soft or low density)
Solid Deck Pallet - A pallet constructed with no spacing between deck boards
Strap Slot - Recess or cutout on the upper edge of the stringer or the bottom of the top deck board to allow tie-down of a unit load to the pallet deck with strapping/banding, also called the banding notch
Strapping - Thin flat bands used to secure load to pallet
Stringer - Continuous, longitudinal, solid, or notched beam-component of the pallet used to support deck components, often identified by location as the outside or center stringer
Stringer board - In block pallets, continuous, solid board member extending for the full length of the pallet perpendicular to deck board members and placed between deck boards and blocks
Top Cap - Panel to be placed on top of a unit load to allow for tight strapping without damaging the unit load T
op-Deck of the Pallet - The assembly of deck boards comprising the upper load carrying surface of the pallet
Trip - Consists of four to six handlings of a pallet
Two-Way Entry Pallet - A pallet with un-notched solid stringers allowing entry only from the ends Unit
Load - Assembly of goods on a pallet for handling, moving, storing, and stacking as a single entity
Warehouse Pallet - A double-face multiple trip returnable pallet intended for general warehouse use
Wing - Overhang of deck board end from outside edge of stringer or stringer-board